PTFE Insulated Wires

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Product Details:

Rated Temperature -65C to +260C
Diameter 0.25 mm to 16 mm
Locking Type Not Applicable / As per connector
Armored Material Optional, available with steel wire braid or other as required
Number of Conductor Single Core, Multi Core
Features High dielectric strength, Excellent thermal stability, Resistant to chemicals and moisture, Non-flammable, Flexible, High insulation resistance
Operating Temperature -65C to +260C
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PTFE Insulated Wires Price And Quantity

Minimum Order Quantity 500-1000 , , Kilograms

Surface Finish Smooth PTFE finish
Minimum Bending Radius 10 x Outer Diameter
Breaking Strength High, varies by gauge
Halogen Content Halogen free
Flame Retardant Rating Meets UL 94 V-0
Ozone Resistance Excellent
Resistance to Oil and Chemicals Excellent
Standards Meets MIL-W-16878, BS 3G 210, IEC 60228
Packaging Type Reel, Coil, or as per customer requirement
Environmental Suitability Suitable for harsh environments
Marking Continuous ink jet marking for traceability
Frequency Range DC to 1 GHz (application specific)
Insulation Thickness 0.2 mm to 0.6 mm depending on size
RoHS Compliance Yes

PTFE Insulated Wires Product Specifications

Armored Material Optional, available with steel wire braid or other as required
Insulation Material PTFE (Polytetrafluoroethylene)
Locking Type Not Applicable / As per connector
Number of Conductor Single Core, Multi Core
Features High dielectric strength, Excellent thermal stability, Resistant to chemicals and moisture, Non-flammable, Flexible, High insulation resistance
Rated Temperature -65C to +260C
Diameter 0.25 mm to 16 mm
Connector Color Varies as per type or customer requirement
Size 22 AWG to 4 AWG or customized
Usage & Applications Power supply, Electronic circuits, Internal wiring
Shield Material Optional, Tinned Copper/Aluminium, as per design
Storage Temperature -65C to +260C
Color Red, Yellow, Blue, Black, White, Green, Custom colors
Operating Temperature -65C to +260C
Application Electronics, Electrical appliances, High temperature wiring, Aerospace, Defence, Medical Equipment
Jacket Material PTFE
Impedance Varies as per design
Cable Type High Temperature Wire / Lead Wire
Core Material Copper (Plain/Tinned/Silver Plated)
Install Type Indoor/Outdoor
Length Standard rolls of 100 meters or custom length
Insulation PTFE Insulation
Core Number 1 to 24 or as per specification
Dielectiric Strength Min. 5 kV/mm
Voltage 250V - 1100V (as per requirement)
Dimension (L*W*H) Depends on size and length; typically wire diameter: 0.25 mm to 16 mm
Conductor Shape Round
Conductor Material Copper (Tinned/Silver Plated/Copper)
Product Type PTFE Insulated Wires
Jacket Color White, Red, Blue, Black, Yellow, Green (Multiple colors available)
Weight Depends on size and length
Tensile Strength High, up to 10 kN/mm2 (varies by size)
Material PTFE and Copper
Conductor Type Stranded or Solid

Surface Finish Smooth PTFE finish
Minimum Bending Radius 10 x Outer Diameter
Breaking Strength High, varies by gauge
Halogen Content Halogen free
Flame Retardant Rating Meets UL 94 V-0
Ozone Resistance Excellent
Resistance to Oil and Chemicals Excellent
Standards Meets MIL-W-16878, BS 3G 210, IEC 60228
Packaging Type Reel, Coil, or as per customer requirement
Environmental Suitability Suitable for harsh environments
Marking Continuous ink jet marking for traceability
Frequency Range DC to 1 GHz (application specific)
Insulation Thickness 0.2 mm to 0.6 mm depending on size
RoHS Compliance Yes

PTFE Insulated Wires Trade Information

Supply Ability As per demand Per Week
Delivery Time 5-7 days Days

Product Description

PTFE Insulated Wires provides effective thermal and electrical insulation and used in application to provide heat and moisture resistance. It is made under the guidance of our adroit professionals by making use of latest technologies keeping in mind the set quality norms. These wires are checked by our quality controller on different quality parameters before delivering to our valued customer ends. Further, our provided PTFE Insulated Wires are known for their unique features like heat resistance, shock proof, excellent durability and flawless finish.

Versatile and Durable Design

Built from high-quality PTFE and copper, these insulated wires deliver exceptional durability and flexibility. The insulation thickness ranges from 0.2 mm to 0.6 mm, making them suitable for diverse installation requirements. Available as single or multi-core and with stranded or solid conductors, they withstand extreme temperatures from -65C to +260C and maintain integrity in indoor or outdoor environments.

Exceptional Safety and Compliance

Safety is prioritized with UL 94 V-0 flame retardant rating, RoHS compliance, and halogen-free composition. These wires are engineered to meet rigorous global standards such as MIL-W-16878, BS 3G 210, and IEC 60228. Continuous ink jet marking ensures reliable traceability, while the non-flammable design prevents fire hazards, making them a safe choice for critical power and signal transmission installations.

Excellent Electrical and Chemical Performance

With a high dielectric strength of at least 5 kV/mm and impedance properties tailored to application needs, these PTFE insulated wires ensure robust electrical performance. Their resistance to oil, chemicals, ozone, and moisture supports long-lasting operation even in the most challenging conditions. Ideal for demanding applications ranging from electronic circuits to aerospace wiring, they provide reliability where it matters most.

FAQs of PTFE Insulated Wires:

Q: How are PTFE insulated wires with flame retardant ratings used in harsh environments?

A: These wires are specifically engineered for use in harsh environments due to their high thermal stability, resistance to chemicals, moisture, and ozone, as well as a non-flammable, halogen-free PTFE insulation. They are ideal for aerospace, defense, medical equipment, and other applications requiring reliable performance under extreme conditions.

Q: What benefits does the UL 94 V-0 flame retardant rating offer?

A: UL 94 V-0 rating certifies that the PTFE insulated wire does not propagate flames and self-extinguishes quickly if ignited. This significantly enhances safety by reducing fire risks, particularly in critical electronic, aerospace, and medical installations.

Q: When should I choose PTFE insulated wires over PVC or other insulation types?

A: PTFE insulated wires should be chosen for applications requiring high temperature tolerance (-65C to +260C), outstanding chemical resistance, electrical stability, and where a halogen-free, flame-retardant solution is necessary. They are particularly effective in environments where standard insulation materials like PVC would degrade or fail.

Q: Where can PTFE insulated wires be installed and what are their installation advantages?

A: These wires can be installed both indoors and outdoors, in electronic circuits, power supplies, internal wiring for appliances, and high temperature applications. Their flexibility, smooth surface finish, and customizable lengths make installation straightforward and adaptable to diverse mounting requirements.

Q: What is the process of customizing PTFE insulated wires for specific needs?

A: Customizing involves selecting the desired wire gauge (22 AWG to 4 AWG), insulation thickness, core number (1 to 24), conductor material and shape, color, and length. Optional shielding and armoring can also be specified. Manufacturers work closely with clients to tailor all these parameters based on technical and regulatory requirements.

Q: How does the excellent chemical and oil resistance of PTFE insulated wires benefit their usage?

A: The exceptional resistance to oils, chemicals, and moisture ensures that PTFE wires maintain electrical and mechanical properties even in corrosive or dirty environments. This results in reduced maintenance, enhanced operational life, and greater reliability for sensitive or mission-critical systems.

Q: What options are available for packaging and marking PTFE insulated wires?

A: PTFE insulated wires can be supplied on reels, coils, or as per customer requirement. Each wire features continuous ink jet marking for traceability, ensuring easy identification, compliance verification, and process tracking throughout their lifecycle.

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